Rubber gaskets are elastic components that are utilized for mechanically sealing the minute gaps between two joints or surfaces. Some examples of these surfaces are mating surfaces of the automotive cylinder head fittings and piping, engine block, door edges, tank cover and rim, frames, and so more.
Rubber gaskets are helpful in sealing surfaces by flowing in and filling the existing irregularities in the surfaces of parts that are commonly rigid. The sealing effect is the result of the parts that exert pressure or compressive forces. It helps in deforming the gasket plastically.
Understanding the Role of Rubber Gaskets
The natural sealing capability of rubbers is imparted to the elastomer nature. Rubbers, whether they are synthetic or natural, are derived from the family of materials referred to as elastomers. Elastomers can be regarded as classes of polymers having a high elastic nature developed with the help of cross-linking longer polymer chains into the respective amorphous structure.
The intermolecular forces that exist between the respective polymer chains tend to be relatively weak. This enables them to be easily reconfigured when stress is applied. Due to this property, elastomer gaskets are capable of easily conforming to the surface profiles. It helps in the creation of a tighter seal. Get the best out of the custom rubber extrusions manufacturers.
Benefits of Rubber Gaskets
When compared with other non-metallic and metallic counterparts, rubber gaskets deliver a wide range of benefits due to their unique properties. Elasticity is regarded as the ability to be deformed. It is a major characteristic of rubber -allowing it to develop tighter thermoplastic rubber seals. It is also easier to process rubber gaskets. Moreover, they can be easily formulated from multiple raw materials. Some of the benefits of rubber gaskets are:
- Affordability and Ease of Manufacturing: It is possible to manufacture rubber gaskets with the help of combining rubber raw material with other additives. They are then formed into their respective profile. Like most other polymers, the rubber material is known to depict great formability. In the uncured or liquid state, whether it is of the thermoplastic or thermosetting type, rubber is known to flow easily into proper molds.
- Excellent Sealing Capabilities: With the help of the unique microstructure, rubbers are easily compressed or stretched without degradation or damage of the natural properties. This enables rubber gaskets to develop highly effective seals as they are easily capable of deforming as per the surface they will be sealing. Therefore, it is important to make use of the best rubber seals and gaskets manufacturers.
- Availability of Different Material Types for All Applications: In comparison with other gasket variants, there is a higher degree of freedom and flexibility with rubber gaskets. It is due to the characteristic of forming elastomeric materials. Elastomers that are raw -like raw synthetic rubber materials, are made out of different types of hydrocarbon products. The overall design flexibility of the rubber material ensures the manufacturing of a wide range of engineered rubber gasket materials.
Read More:- Benefits & Characteristics of Extruded Santoprene Tubing
Conclusion
There is a wide range of benefits of rubber gaskets for different industries. You can hire services from the best Santoprene TPV extrusions manufacturers.
SantopSeal is one of the leading companies to extrude custom profiles of gaskets and seals from thermoplastic rubber materials like Santoprene to use in various industries. We are a core manufacturing team involved in the manufacturing of Thermoplastic rubber Santoprene(TPV) custom extruded gaskets and seals of varied shapes and sizes. Our company uses cutting-edge equipment with state-of-the-art technology to produce superior quality thermoplastic rubber extrusion profiles in minimal time and cost.
We manufacture a wide range of custom Santoprene extrusions in the form of gaskets, O-ring cord, tubing, and seals. Our products have become an integral part of industrial sectors like construction, automotive, healthcare, food processing, marine, appliances, electronics, and aerospace, to name a few.
Being a custom Santoprene TPV extrusions manufacturer, we guarantee a reliable and high-performance product as per your specific requirements. We provide our clients with product selection and design support even when they opt for a simple gasket to a complex, custom profile of extruded TPE rubber.
At SantopSeal Corporation, we have gained a reputation for manufacturing high-quality rubber parts according to our client’s specifications. Our consideration to detail and dedication to perfection for every project, linked with our experience and knowledge of the industries we work in, ensure that the Custom Extruded profile of thermoplastic Rubber Gaskets and Seals will meet or exceed your expectations. Call now to see how we can help you with your custom sealing requirements. Contact us with your details or Email us at info@santopseal.com or call us on (412) 444-1888.